DoubleMix 100
CONSTMACH DOUBLEMIX 100 (100+100 m3/h) is a special system which has two different and independent concrete plants which have mixers that are installed on the same platform. In this plant, there are double INDEPENDENT mixers, and discharging is made by two different discharging buckets to two different truck mixers or concrete transfer equipment. Most important advantage of this plant is charging two truck mixers at the same time for not to spend so much time to wait for the trucks. While one mixer is used for ready mixed concrete production the other mixer can be used for special purpose concrete production such as concrete block or precast concrete.
Pan mixers, single shaft mixers, twinshaft mixers or planetary type mixers can be used in DOUBLEMIX 100 according to the type and features of the concrete to be produced.
DOUBLEMIX 100 concrete plant can be equipped with different size of cement silos from 100 to 500 tonnes storage capacity according to the needs and conditions of our clients’ projects. If the cement is supplied in bags, the cement is filled to the silos easily by means of a big bag opening and silo charging systems which are integrated to DOUBLEMIX 100.
Our company knows very well that the climate conditions have major affects on the quality of concrete. While DOUBLEMIX 100 concrete batching plant in cold-climate regions such as Russia, Kazakhstan, Ukraine, Northern Europe etc. are being heated by hot vapor generators and insulated panels, the concrete water to be used in DOUBLEMIX 100 concrete plants in hot-regions such as middle east, GCC or Africa countries is cooled by chillers.
Aggregate pre-feeding systems are our alternative solutions to the loading ramps which are necessary for charging the hoppers by loaders. In case of using aggregate pre-feeding systems, requirement of loading ramp is removed.
Different Layouts and site plans for DOUBLEMIX 100 concrete plant are applied according to the conditions of the field where the concrete plant is to be installed and in case of the field sizes are limited, aggregates is transferred by skip hoist system instead of belt conveyors.
DOUBLEMIX 100 is equipped with high-tech automation system including top class SIEMENS – SCHNEIDER brand electronic components and PLC . The whole system is controled through an advanced sofware which is sophisticated features and user friendly interface.
You can see the general layout, transport information and photos of our concrete plants by clicking the related tabs and you can request a quotation by clicking REQUEST A QUOTE tabs.
MAIN VALUES OF THE PLANT
| Production Capacity | 200 (100+100) m³/h |
|---|---|
| Weight | 96 tonnes without cement silo |
| Total Motor Power | 355 kW |
| Electric Generator Requirement | 600 kVA |
| Mixer Options | Twin Shaft – Single Shaft – Pan – Planetary |
| Required area to operate | 2.000 m² |
TECHNICAL SPECIFICATIONS
| Aggregate Hopper Volume | 4 x 25 m³ – 2 sets |
|---|---|
| Aggregate Weighing Hopper | 2 m³ – 2 sets |
| Aggregate Weighing Hopper | 800 x 13.000 mm – 2 sets |
| Aggregate Transfer Conveyor | 800 x 25.000 mm – 2 sets (SKIP HOIST SYSTEM IS ALSO AVAILABLE) |
| Aggregate Stand-by Hopper | 3 m³ – 2 sets |
| Mixer Wet Concrete Volume | 2 m³ – 2 sets |
| Cement Weighing Hopper | 1.200 kg – 2 sets |
| Water Weighing Hopper | 300 lt – 2 sets |
| Additive Weighing Hopper | 30 lt – 2 sets |
| Air Compressor | 1.200 lt, 15 kW |
| Cement Silo | Optional from 100 to 500 tonnes capacity. |
| Control Type | FULL AUTOMATIC |
Shipping friendly equipments of our stationary concrete batching plants minimize the transport cost of our clients with its modular structure and availablity to be shipped within closed truck trailers and containers.
